|
CMT-130 Book Trimmer |
|

(Near-line Configuration)

Demonstration Video

CMT Configurator
| CMT-130 Book Trimmer
Short-run perfect binding has made great strides within
our industry in recent years. Trimming duties have been carried out by
traditional guillotines for many years, but this process is very
time-consuming and less than ideal for the dynamic digital book
publishers of today. Drawing on over 139-years of cutting experience,
Challenge set out to design and build the ultimate book trimming
solution needed for today’s competitive marketplace – the CMT
130.
The sturdy steel and cast-iron design of the CMT 130 ensures years of
trouble-free operation. Hydraulic clamping and cutting action provides
strength to cut through up to 2” (50.8mm) thick books without
hesitation. Standard features such as UHMW gib surfaces, composite
bushings, and stepper motor technology require virtually zero
maintenance.
The industry-exclusive modularity of the CMT 130 provides added
possibilities for future growth within your organization.
The CMT 130 can be configured as a hand-feed off-line trimmer for
cost-effective trimming. The optional high-capacity feeder permits up to
36” / 914 cm of books to be stacked and automatically fed into the
trimmer. The optional vertical stacker allows up to 24” / 609 cm of
books to be delivered. When these two items are combined, this near-line
trimming solution permits the perfect binder operator to also feed and
collect product from the CMT 130 solution. The CMT 130 can also be
configured for true in-line trimming by substituting the book pile
feeder with our infeed conveyor and cooling elevator. A variety of
conveyors are available to interface your perfect binder with the CMT
130.
The intuitive menu-driven controller allows variable mode data entry
with up to 99 job storage. Swift size changes occur in approximately 10
seconds with no tools required! Machine self-diagnostics
and error indication walk the operator through any difficulties. Third
party control via serial communications allows integration of bar code
readers/size change apparatus.
Proudly manufactured in the USA, the CMT 130 provides consistent cut
quality, durability, and industry-exclusive modularity that you have
come to expect from Challenge products. The CMT 130 continues our legacy
of providing… assurance you made the right decision.
- Trim up to 2” / 50.8 mm thick perfect-bound books
- Virtually maintenance-free design
- Fully-automated size change in under 10 seconds with no
tools required
- Modular design – can be configured off-line, in-line, or
near-line at any time
- Optional bar code size change capabilities
- Process up to 200 books per hour – single book mode
- Process up to 500 books per hour – optional multiple-book
mode
-

|
|
Specifications |
| Minimum Book Size: |
4" x 6" / 101.6 mm x 152.4 mm |
| Maximum Book Size: |
9.5" x 13" / 241 mm x 330 mm |
| Maximum Book Thickness: |
2" / 51 mm |
| Maximum Trim - Top: |
6.0" / 152 mm |
| Maximum Trim - Bottom: |
3.5" / 89 mm |
| Maximum Trim - Face |
5.5" / 140 mm |
| Minimum Trim - All Sides: |
0.100" / 2.5 mm |
| Speed |
Up to 200 books per hour (single book)
Up to 500 books per hour (multi-book) |
| Memory: |
99 Book Jobs |
| Set-up Time for Book Size Change: |
Approximately 10 Seconds |
| Overall Height |
60" / 1524 mm |
| Overall Width |
52" / 1321 mm |
| Overall Length |
57" / 1448 mm |
| Net Weight (approximate) |
1500 lbs / 680 kg |
| Shipping Weight (approximate) |
1800 lbs / 816 kg |
3 Phase, 60 Hz, AC
208/230 Volts, 25 Amps (service size 40 Amps) |
| COMPRESSED AIR REQUIREMENTS |
| The CMT-130 requires 80-90 PSI
regulated, dry, non-lubricated compressed air at a minimum of 5
cubic feet per minute (at 80-90 PSI). The required minimum air quality
rating is ISO 8573.1 Class 2.4.2 (solids < 1 micron, pressure dew point
< 38°F @100psig, and oil content < .08 ppm)
The
following 2 compressor systems are commonly used with the CMT-130.
Other equivalent systems may be used also. The compressor system
must include an air dryer capable of ISO Class 4 or better (pressure dew
point < 38°F @100psig). Failure to use dry,
non-lubricated compressed air that meets or exceeds the above
requirements may cause damage to the machine and will result in THE
WARRANTY BEING VOIDED.
System 1 - Traditional piston type compressor.
Powerex AS0203 - 2 hp climate control compressor with built-in
refrigerated dryer, electronic auto drain and starter.
System 2 - Rotary scroll type compressor. The advantage to this
type is minimum maintenance and very quiet operation (49-51db).
Powerex SES0308-208v with ACO100010 factory installed refrigerated
dryer and auto drain.
Available from Air Technologies. Phone: 616-281-9500 or
www.aircompressors.com |
|
Challenge reserves the right to make changes to any
product or specification without notice and without incurring responsibility
to existing units.
|
|
A
d d i t i o n a l R e s o u r c e s |
CMT-130 Product Literature:
(click filename to view, right click & "save
target as" to download) |
CMT-130.pdf |
CMT-130 Sell Sheet
(English):
(click filename to view, right click & "save
target as" to download) |
CMT130.pdf |
CMT-130 Sell Sheet
(Spanish):
(click filename to view, right click & "save
target as" to download) |
CMT130_Spanish.pdf |
CMT-130 Operator's Manual (English):
(click filename to view, right click & "save target as" to download) |
F.013.pdf |
CMT-130 Operator's Manual (French):
(click filename to view, right click & "save target as" to download) |
F.013_Francais.pdf |
| Request more information: |
Click Here |
|
|
|