COMMON SPARE PARTS LIST FOR ALL MACHINES
**ALWAYS HAVE THE MODEL AND SERIAL NUMBER OF MACHINE WHEN LOOKING FOR PARTS**
If the information you are seeking is not contained in one of these pages, please use one of the "Click here for available manuals at challengemachinery.com" hyperlinks below to access our online manuals page and choose the Product type, Model and Serial Number of your machine for a specific manual which will contain more comprehensive parts listings and illustrations.
CLICK HERE FOR DETAILS OF OUR DEALER SPARE PARTS KIT
MODEL                                                                     PAGE
PAPER CUTTERS
SPARTAN 150 M 2
SPARTAN 150 A / SA 3
SPARTAN 185 A / AEP / SA 4
TITAN 200 M 5
TITAN 200 BC 6
TITAN 200 STANDARD & TC 7
TITAN 230 STANDARD & TC 8
TITAN 265 STANDARD & TC 9
CHAMPION 305 X SERIES & TC 10
CHAMPION 370 X SERIES & TC 11
DAEHO 12
PAPER TRIMMERS
CMT-130 13
CMT-330 14
SINGLE CORNERING MACHINES
SCM 15
DRILLS
HANDY-DRILL 16
JF 16
EH-3C 17
EH-3D 18
MS-5 19
MS-10A 20
MS-10B 21
DRILL SHARPENERS 22
DRILL BITS 22
JOGGERS
HANDY JOG 23
COMBINATION (HDJ) "A" JOGGER 23
I-JOG 23
PADDERS/LIFTING/HANDLING
HANDY-PADDER 24
PADDY-WAGON 24
HANDY-CART 24
PAK-RAK II 24
FOLDERS
820/870 MEDALIST 25
Dealer Spare Parts Kit    K-12426 All items below are contained in this kit
Cutting Care Kit 16077 Contains 16oz of silicon, 16oz of Rust B gone and 1 qt of wax  (Quantity of 1)
Cut Sticks 4166 20" Cut Stick  (Quantity of 12)
4171 30.5" Cut Stick  (Quantity of 12)
Drill Ease Stick 4688 (Quantity of 48)
Book Guide Assembly 5-7-M361 (Quantity of 2)
Pressure Gauge 8P-629-3 Gauge used on hydraulic manifolds  (Quantity of 2)
1 & 1/2" Wood Blocks A-4682 Pkg. of 12  (Quantity of 2 Pkg.'s)  For JF Drill
Drill Sharp/Chip Remover A-4950-2 (Quantity of 2)
1/4 Drill Bit CD-4 2" Drill capacity  (Quantity of 6)
1/4 Drill Bit CD-4-2-1/2 2 & 1/2" Drill capacity  (Quantity of 6)
5/16 Drill Bit CD-5 2" Drill capacity  (Quantity of 6)
5/16 Drill Bit CD-5-2-1/2 2 & 1/2" Drill capacity  (Quantity of 6)
3/8 Drill Bit CD-6-2-1/2 2 & 1/2" Drill capacity  (Quantity of 6)
3" Wood Blocks KK-473-3 Pkg. of 12  (Quantity of 2 Pkg.'s)  For EH-3 Drill
Flat Belt S-1661-1 Belt for EH-3 drills
SPARTAN Series
150 M   CMC-150M Weight 80 lbs
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CONSUMABLES
Knife – Standard H.S.S. 60011-2  
Knife Dimensions Measures  18-Ό ” x 1-5/8” x Ό ”  Minimum Height 1-½”
Cutting Stick 60057 (Pkg. of 12)  Measures 16" x 1/2" x 1/2" 
Cut Stick Hook 5064 For removing the Cut Stick
Jogging Aid 60058  
Knife Lifter Assembly 60061  
Knife Bolts H-6910-403 6 required
Knife Bolt Wrench W-189 5/32” Hex ‘T’ Allen Wrench
Paper Waste Cart 41058  
ELECTRICAL/ ELECTRONIC
Cut Button E-3129                         1 N.O. Contact
Display Board EE-3065  
Encoder E-2467-2  
Encoder Cable EE-2899-2  
Jack Assembly EE-3077  
Line Light Board EE-3126  
Wall Transformer E-3078  
MECHANICAL
Back Gauge Assembly 60203  
Back Gauge Floating Fingers 60204 8 per machine, plastic
Back Gauge Nut (Housing) 61045-1 Also order (1) 60214 (Lead screw Nut)
Belt 61063  
Clamp 61025  
Clamp Hand wheel  61033  
Clamp Lead Screw 61026 Also order 2 each 20075-10 (M & SA Models)
Clamp Nut 61066  
Encoder Pulley 60208  
Back Gauge Hand crank 60043  
Guide Shaft 61044  
Hood (Formed Plastic) 61052  
Hood Torsion Spring 61075  
Knife Bar Link 61020  
Knife Latch Replacement Kit K-61074   
Knife Latch Torsion Spring 61071  
Lead Screw 61047  
Lead Screw Nut 60214 Also order (1) 61045-1  (Nut Housing) 
Tilt Shield Stiffener 61060  
Accessories
Stand 61070
150 A / SA   CMC-150 Weight 170 lbs
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CONSUMABLES
Knife – Standard H.S.S. 60011-1  
Knife Dimensions Measures  18-Ό ” x 1-5/8” x Ό ” Minimum Height 1-½”
Cutting Stick 60057 (Pkg. of 12) Measures 16" x 1/2" x 1/2" 
Cut Stick Hook 5064 For removing the Cut Stick
Jogging Aid 60058  
Knife Lifter Assembly 60061  
Knife Bolts H-6910-403 6 required
Knife Washers 8815-1 6 required
Knife Bolt Wrench W-189 5/32” Hex ‘T’ Allen Wrench
Paper Waste Cart 41058  
ELECTRICAL/ ELECTRONIC
Brake Replacement Kit K-3455  
Circuit Breaker  E-3074  8 Amps
Cut Buttons (Round) E-3129 1 N.O. Contact
Display Board EE-3065 EPROM Not Included, See P/N EE-1888-()
Encoder E-2467-2  
Encoder Cable EE-2899  
Hood Magnet Coil Assembly EE-3111   
Hood Switch E-866-9  
Knife Limit Switches E-3112 For either UP or DOWN
Line Light Board EE-3081  
Motor & Brake Assembly E-1600-197  
Motor & Gearbox Assembly K-60005   
Power Cord – 120V EE-3188  
Preset Micro Switch E-866-4  
Relay PC Board EE-3061-1  
Transformer (120v) EE-3115  
MECHANICAL
Back Gauge Assembly 60203  
Back Gauge Floating Fingers 60204 8 per machine, plastic                    
Back Gauge Nut (Housing) 60202-1 Also order (1) 60214 (Lead Screw Nut)
Belt – MXL 60211  
Clamp 61025  
Clamp Hand Wheel 60093  
Clamp Lead Screw 61026 Also order 2 each 20075-10 (M & SA Models)
Clamp Nut 61066  
Front Crank Handle 60043  
Gib Insert (051260 and down) 56256  
Gib Insert (051261 and up) 60074  
Guide Shaft 61044  
Handle – Tilt Shield 60047  
Lead Screw 60210  
Lead Screw Nut 60214 Also order (1) 60202-1 (Nut Housing)
Pull-Down Link 60010  
Tilt Shield (Formed Plastic) 60035  
Accessories
Stand 60065  
185 A, SA, AEP              CMC-185 Weight 650 lbs
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CONSUMABLES
Knife – Standard H.S.S. 63017-1  
Knife Dimensions Measure 22-½ ” x 2-5/8” x 3/8” Minimum Height 2-3/8”
Book Guides 5-7-M361 2 required
Cutting Stick 63015 (Pkg. of 12) Measures 18-Ύ ” x ½ ” x ½ "
Cut Stick Hook 5064 For removing the Cut Stick
Jogging Aid A-12608-2 2-7/8" High
Knife Bolts H-6910-505 6 required
Knife Bolt Wrench W-191 3/16” Hex ‘T’ Allen Wrench 
Knife Lifter Assembly 63073  
Machine Lifter Handles (4) H-6913-1048  
Paper Waste Cart 41058  
ELECTRICAL/ ELECTRONIC
Back Gauge Motor E-1600-167 (120V Option)   For 230V Option call Challenge Machinery
Cir. Breaker w/On-Off Switch E-3074-6  (120V Option/30Amp) E-3074-1 (230V Option/15Amp) 
Clamp Down Button E-3073-1 2 N.O. Contacts       A, AEP 
Clamp Up Button / Right Cut E-3073-3  1 N.O. & 1 N.C. Contacts
Clamp Up Limit Switch E-3112 A, AEP
Clamp Motor E-1600-39 Consult manual for specific machine
E-1600-40  Consult manual for specific machine
E-1600-41 Consult manual for specific machine
E-1600-42 Consult manual for specific machine
Cut Motor E-1600-XXX Consult manual for specific machine
Display Assembly  A  EE-3158 EPROM Not Included, See P/N EE-1888-()
Display Assembly  AEP EE-3157 EPROM Not Included, See P/N EE-1888-()
Display Assembly  SA EE-3164 EPROM Not Included, See P/N EE-1888-()
Encoder E-2467  
Encoder Cable EE-2534-3  
Gearbox Assembly Only 63002-GB  
Hood Coil EE-3111  
Hood Switches E-866-9 Two per machine
Knife Down Limit Switch E-3112-1  
Knife Up Limit Switch E-3112-2  
Left Cut / Clamp Down Button E-3073 1 N.O. Contact  
Line Light PC Board EE-3162  
Main Board EE-3132-1 120v
Main Board EE-3165 230v
Motor, Brake & Gearbox Assy. 63002  
Power Cord (120V 60Hz) EE-3163  
Preset Proximity Switch E-2204-1 AEP
MECHANICAL
Back Gauge 63204 Does not include fingers and dowel pin
Back Gage Dowel Pin H-5246-406  
Back Gage Floating Fingers 60204 10 required
Clamp 63019  
Clamp Hand Wheel 63045 SA
Clamp Lead Screw 63023 SA
63075 A, AEP
Clamp Nut 63029-2  
Front Hand Wheel B/G 63047 SA, A, 4" Diameter 
Handle – Tilt Shield 60047  
Knife Bar Replacement Kit K-63016-1  
Lead Screw Nut - Manual 63216 SA, A 
Lead Screw Nut – Power 63206 AEP
Tilt Shield (Formed Plastic) 63040  
TITAN Series
200 M    Weight 800 lbs
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CONSUMABLES
Knife Blade A-10034-1  
Knife Dimensions Measures 23-Ύ” x 3” x 3/8” Minimum Height 2-5/8”
Book Guides 5-7-M361 2 required
Cutting Stick 4166 (Pkg. of 12) Measures 20" x ½” x ½”
Cut Stick Hook 5064 For removing the Cut Stick
False Clamp Plate AA-10061  
Jogging Aid A-12608-2 2-7/8" High
Knife Bolts H-6918-608 4 required
Knife Bolt Washers 8815 4 required
Knife Bolt Wrench W-164  
Knife Lifter Assembly 43108  
Line/Cut Light Bulbs E-967-1 12v automotive, #1156
Magnetic Clamping Pad 50082 2 each 3” x 15”
Paper Waste Cart 41058  
ELECTRICAL/ ELECTRONIC 
Auxiliary Contact E-2376-8 S/N: 09609 & Above  N.O. / N.C.
Cut Button – Recessed E-3073-3 N.O. / N.C.
Cut Button – Mushroom E-3127-3 S/N: 05285 & Above, N.O. / N.C.
Cut Solenoid E-1069-19 24 VDC
Display Board EE-1675-1  
Encoder E-2467-1  
Encoder Coupling 47053 1” Long rubber tubing
Knife Latch Assembly 41120-4  
Power Switch K-3085 For machines 2010 & Older
  For machines 2011 & Newer
Preset Board EE-1688-1  
Relay Board EE-2897-2  
Safety Eyes K-3453 S/N: 103478 & Below
E-3370 S/N: 103479 & Above    *For repairs only & E-3336 Controller can be sold separately*
Starter-Motor Relay K-3325 S/N: 09608 & Below
E-2805-6 S/N: 09609 & Above 
MECHANICAL
Back Gauge Nut 8826 S/N: 09609 & Below
8826-1 S/N: 09610 & Above
Clamp Pull Down Rods 10075-1 2 per machine
Cut Stick Stop Repair K-43058-2 Repair broken screw/stop
Knife Latch 41120-4  
Lead Screw K-43505 S/N: 09609 & Below
10037-2 S/N: 09610 & Above
Left Side Guide 43058-1 Repair broken cut stick stop
HYDRAULIC
Clamp Cylinder H-211-3 & (2) H-230-3 Fittings  See notes in MAX
H-211-3 Only See notes in MAX
Clamp Press. Valve H-203-13  
Clamp Up Seq. Valve H-203-6  
Cut Valve H-200-2  
Hydraulic Fluid S-1991-4 (5 gal)      ISO VG 100 Weight 1 gallon tank capacity
Hyd Power Unit H-220-6 120VAC/60Hz
Hyd Power Unit H-220-5 240VAC/60Hz
Hyd Power Unit H-220-7 240VAC/50Hz
Knife Cylinder K-10018-1  
H-210-4 & (2) H-230-3 Fittings  
H-210-4 Only  
Knife Seq. Valve H-203-17  
Manifold O-rings S-1810-10 3/4” O.D.
Manifold O-rings S-1810-15 7/8” O.D.
Oil Replacement Kit K-43093  
Oil Tank Seal S-1810-37 "O" ring,
Pressure Gauge 8P-629-3 Clear oil filled
200BC  CMC-200-BC Weight 800 lbs
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CONSUMABLES
Knife Blade A-10034-1  
Knife Dimensions Measures 23-Ύ” x 3” x 3/8” Minimum Height 2-5/8”
Book Guides 5-7-M361 Each, 2 required
Cutting Stick 4166 (Pkg. of 12) Measures 20" x ½” x ½”
Cut Stick Hook 5064 For removing the Cut Stick
False Clamp Plate AA-10061 Mounted with wing nuts
Jogging Aid A-12608-2 2-7/8" High
Knife Bolt Wrench W-164  
Knife Lifter Assembly 43108  
Knife Bolts H-6918-608 4 required
Knife Bolt Washers 8815 4 required
Line/Cut Light Bulbs E-967-1 12v automotive, #1156
Magnetic Clamping Pad 50082 Pkg. of 2 each 3” x 15”
Paper Waste Cart 41058  
ELECTRICAL/ ELECTRONIC
Cut Buttons E-3073-3 2 per machine, n.o./n.nc
Cut Solenoid E1069-19  
Display Board EE-3418  
Encoder E-2467-2  
Encoder Coupling 47053 1” long rubber tubing
Knife Change Switch E-1140-19  
Knife Latch Assembly 41120-4  
Preset Board EE-1688-1  
Power Switch E-1140-8  
Relay Board EE-2897-2  
Safety Eyes E-3370 *For repairs only & E-3336 Controller can be sold separately*
K-3412 Converts tilt shield to electric eyes  (Comes with K-3431 Cut Button upgrade kit which can only be used with electric eyes upgrade kit)
Tilt Shield Switch E-866-9  
MECHANICAL
Back Gauge Nut 8826-1 Plastic
Clamp Pull Down Rods 10075-1 2 per machine
Cut Stick Stop Repair K-43058-2 Repair broken screw/stop
Knife Latch 41120-4  
Left Side Guide 43058-1 Repair broken cut stick stop
HYDRAULIC
Clamp Cylinder H-211-3 & (2) H-230-3 Fittings  Consult ChallengeTech Support
H-211-3 Only Consult ChallengeTech Support
Clamp Press. Valve H-203-13  
Clamp Up Seq. Valve H-203-6  
Cut Valve H-200-2  
Hydraulic Fluid S-1991-4 (5 gal)      ISO VG 100 Weight 1 gallon tank capacity
Knife Cylinder H-210-4 & (2) H-230-3 Fittings See notes in MAX
H-210-4 Only See notes in MAX
Knife Seq. Valve H-203-17+B303  
Manifold O-rings S-1810-10 3/4” O.D.
Manifold O-rings S-1810-15 7/8” O.D.
Oil Replacement Kit K-43093  
Oil Tank Seal S-1810-37 "O" ring,
200 Standard & TC       CMC-200  Weight 800 lbs
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CONSUMABLES
Knife Blade A-10034-1  
Knife Dimensions Measures 23-Ύ” x 3” x 3/8” Minimum Height 2-5/8”
Book Guides 5-7-M361 2 required
Cutting Stick 4166 (Pkg. of 12) Measures 20" x ½” x ½”
Cut Stick Hook 5064 For removing the Cut Stick
False Clamp Plate AA-10061 Mounting wing nuts included
Jogging Aid A-12608-2 2-7/8" High
Knife Bolts H-6918-608 4 required
Knife Bolt Washers 8815 4 required
Knife Bolt Wrench W-164  
Knife Lifter Assembly 43108  
Line/Cut Light Bulbs E-967-1 12v automotive, #1156
Magnetic Clamping Pad 50082 2 each 3” x 15”
Paper Waste Cart 41058  
ELECTRICAL/ ELECTRONIC
Cut Button Kit K-2874 S/N: 981342 & Below, contains 2 buttons
Cut Buttons (Green) E-3073-6 Non-Mushroom cap style, 3 N.O. contacts
Cut Buttons E-3127-4 Mushroom cap style, 3 N.O. contacts
Cut Solenoid E-1069-17 24VAC
Display Assembly EE-2758-4 S/N: 083331 & Below
PCB Backer Asm EE-3439-1 White back ground
Encoder E-2467  
Encoder coupling 47053 1” long rubber tubing
Interlock Switches E-2457-6 2 Required & Order qty. (6) E-1214-65
Keyboard Interface board EE-2764-1 S/N: 083331 & Below
Knife Latch Assembly 41120-4  
LED Line Light Assembly EE-3081-1 S/N: 083319 and up
Main Board EE-2807-2 EPROM not included
Panel - Control Console 43102 Front panel keypad
Preset Board EE-1688-1  
Proximity Switch E-2204-1 Universal, must cut wire to required length
Safety Eyes K-3337 S/N: 03245 to 08330, upgrade from tilt shield
K-3337-1 S/N: 08331 & up, upgrade from tilt shield
E-3370    S/N: 103479 and up and upgraded tilt shields,*For repairs only & E-3336 Controller can be sold separately*
TC Electronics
Display Board EE-3400-1-C Board behind LCD panel
“CAN” Cable EE-3460-1 Interface cable between display/motor boards
Hand Wheel Potentiometer EE-3213 With soldered cable
Motor Control Board EE-3432-2  
MECHANICAL
Back Gauge Nut 43005-1 & 43004-1 S/N: 113558 & Below 
43005-1 S/N: 113559 & Above
Back Gage Floating Fingers 10065 4 per machine
Back Gage Squaring Kit 30010  
Clamp Pull Down Rods 10075-1 2 per machine
Cut Stick Stop Repair Kit K-43058-2 Repair broken screw/stop
Knife Latch 41120-4  
Left Side Guide 43058-1 Repair broken cut stick stop
HYDRAULIC
Clamp Cylinder H-211-3 & (2) H-230-3 Fittings S/N 169999 & Below
H-211-3 Only S/N 170000 & Above
Clamp Press. Valve H-203-41 Electronic controlled
Clamp Up Seq. Valve H-203-6  
Cut Valve H-200-2  
Elect Clamp Press. Valve Coil E-1069-()   Reference previously installed coil on machine
Hydraulic Fluid S-1991-4 (5 gal)      ISO VG 100 Weight 1 gallon tank capacity
Knife Cylinder K-10018-1 See notes in MAX
H-210-4 See notes in MAX
Knife Seq. Valve H-203-17  
Oil Replacement Kit K-43093  
Oil Tank Seal S-1810-37 "O" ring
Press Reducing Valve H-203-13  
Pressure Gauge 8P-629-3 Clear oil filled
230 Standard & TC       CMC-230  Weight 1000 lbs
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CONSUMABLES
Knife Blade – HSS  42007-1  
Knife Dimensions Measures 26-Ύ “x 3” x 3/8”  Minimum Height 2-5/8"
Book Guides 5-7-M361 Each, 2 required
Cutting Stick  42008 (Pkg. of 12) Measures 23” x ½” x ½”  
Cut Stick Hook 5064 For removing the Cut Stick
False Clamp Plate 42013 Mounted with wing nuts
Jogging Aid A-12608-2 2-7/8" High
Knife Bolts H-6918-608 5 required 
Knife Bolt Washers 8815 5 required 
Knife Bolt Wrench W-164  
Knife Lifter Assembly 42014  
Line/Cut Light Bulbs E-967-1 12v automotive, #1156
Paper Waste Cart 41058  
Magnetic Clamping Pad 50082 2 each 3” x 15”
ELECTRICAL/ ELECTRONIC 
Cut Buttons E-3127-4  
Cut Solenoid E-1069-17 24VAC
Encoder E-2467  
Encoder Coupling 47053 1” long rubber tubing
Knife Latch Assembly 41120-4  
LED Line Light Assembly EE-3081-2 For repairs
Main Board EE-2807-2 EPROM not included
Preset Board EE-1688-1  
Proximity Switch E-2204-1 Cut wire to length
Safety Eyes K-3450 S/N 100189 & Below 
E-3370 S/N 100190 & Above, *For repairs only & E-3336 Controller can be sold separately*
TC Electronics
“CAN” Cable EE-3460-1 Interface cable between display/motor boards
Display Board EE-3400-1-C Board behind LCD panel display
Hand Wheel Potentiometer EE-3213 With soldered cable
Motor Control Board EE-3432-2  
MECHANICAL
Back Gauge Floating Fingers 10065 8 per machine
Back Gauge Nut 43005-1 S/N 110233 & Above
S/N 113552 & Below Also order (1) 42019-3 (Leadscrew) 
Clamp Pull Down Rods 10075-1  
Knife Latch 41120-4  
Leadscrew  42019-3  
HYDRAULIC
Clamp Cylinder H-211-3 & (2) H-230-3 Fittings S/N 169999 & Below
H-211-3 Only S/N 170000 & Above
Clamp Press. Valve H-203-33  
Clamp Up Seq. Valve H-203-6  
Cut Valve H-200-2  
Elect clamp Press. Valve H-203-13  
Elect clamp Press. Valve Coil E-1069-19  
Hydraulic Fluid S-1991-4 (5 gal)      ISO VG 100 Weight 1 gallon tank capacity
Hydraulic Power Unit H-220-8 240VAC/60Hz
Knife Cylinder K-10018-1 S/N 110205 & Below
Knife Cylinder H-210-3 S/N 110206 & Above
Knife Seq. Valve H-203-17  
Manifold O Ring S-1810-10 3/4” OD
Manifold O Ring S-1810-15 7/8” OD
Oil Replacement Kit K-43093  
Oil Tank Seal  S-1810-37 "O" ring
Pressure Gauge 8P-629-3 Clear oil filled
265 Standard & TC     CMC-265 Weight 1680 lbs
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CONSUMABLES
Knife Blade – HSS  2263-3  
Knife Dimensions Measures 30-Ύ “x 4” x 3/8”  Minimum Height 3-3/8"
Book Guides 5-7-M361 Each, 2 required
Cutting Stick 4165 (Pkg. of 12) Measures 26-1/2" x ½” x ½” 
Cut Stick Hook 5064 For removing the Cut Stick
False Clamp Plate  44027 Mounts using (3) H-6951-406 set screws
44027-2 Mounts using (3) H-6951-406 set screws & Also has 44103 False Clamp Pad for Book Trimming
Jogging Aid A-12608-4 3-5/8” High
Knife Bolts H-6918-608 6 required 
Knife Bolt Washers 8815 6 required 
Knife Bolt Wrench W-164  
Knife Lifter Assembly 44183  
Line/Cut Light Bulbs E-967-1 12v automotive, #1156
Magnetic clamping pad 50082 2 each 3” x 15” 
Paper Waste Cart 41058  
ELECTRICAL/ ELECTRONIC 265 XD, XG, XT, TC
Air Valve/Solenoid Kit K-47645-1 Replaces solenoid valve black connector style 
Cut Solenoid E-1069-17 24vac
Cut Buttons E-3073-6 S/N 051553 & Below  (Green)
E-3127-4 S/N 101889 & Above
K-3424 Ergo Touch Switch Conversion Kit (For 265 TC Machines Only)
Cut Button Kit K-3386 S/N 051554 to 101888 (Kit contains 2 buttons) 
Electronic Clamp PWM Board EE-2813 S/N 071754 & Below
Encoder E-2467  
Encoder Coupling 47053 1” long rubber tubing 
Encoder Cable EE-2534-1  
Main Board EE-2807-2 EPROM not included
Preset Board EE-1688-1  
Proximity Switch E-2204-1 Cut wire to length
Safety eyes K-3452 S/N 101889 & Below
E-3370 S/N 101890 & Above, *For repairs only & E-3336 Controller can be sold separately*
1 to 3 Phase Motor Conversion  K-44131 Converts machine to 3 phase 
TC Electronics
“CAN” Cable EE-3460-1 Interface cable between display/motor boards 
Display Board EE-3400-1-C Board behind LCD panel display
Hand Wheel Potentiometer EE-3213 With soldered cable
Motor Control Board EE-3432-2  
TC Upgrade of XT & XG K-3493  
MECHANICAL
Air Jet P-207-2 For Air Table Option
Back Gauge floating fingers 10065 10 per machine
Back Gauge Nut 43005-1 S/N 111917 & Above
S/N 111916 & Below Also order (1) 44003-1(Lead Screw) as well
Clamp Pull down Rods 44013  
Knife Latch 44010-1 S/N 971004 to 981082
47568-1 S/N 981083 & Above
Leadscrew 44003-1  
Left Side Guide K-44118 Repair broken cut stick stop, Front side guide demensions changed and stop assembly has been added for reinforcement
HYDRAULIC
Clamp Cylinder H-505  
Elect Clamp Pressure Valve H-203-41  
Elect Clamp Pressure Valve Coil  E-1069-19 24VDC 
Gasket-Tank 13947  
Gasket-Motor 13946  
Hydraulic Fluid S-1991-3 (5 gal)     ISO VG 46 Weight 5 gallon tank capacity
Knife Cylinder K-44058-1 S/N 971004 to 981082 
K-44058-4 S/N 981083 to 181299
H-506-5 S/N 181300 & Above & Older machines that have K-44058-4 kit installed already (Identifiable by yellow color cylinder)
Knife Down Sequence Valve H-203-30 S/N 131965 & Below
H-203-40 S/N 131966 & Above
Manifold O Ring S-1810-10 3/4” O.D.
Manifold O Ring S-1810-15 7/8” O.D.
Oil Filter H-227-1  
Seal Kit H-504-SK For H-468-1 Manifold Assembly
Pressure Gauge 8P-629-3 Clear oil filled
CHAMPION Series
3O5 X,XD,XG,XT,TC   CMC-214 Weight 2500 lbs
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CONSUMABLES
Knife – HSS  47508  
Knife Dimensions Measures 35-Ύ" x 4" x 3/8” Minimum Height 3"
Backgauge Shield 47002-1 Plastic cover over the back-gauge
Backgauge Tape K-49007 Eliminates back gage scraping table, 11 ft. of tape
Book Guides 5-7-M361 Each, 2 required
Cutting Sticks 4171 (Pkg of 12) Measures 30 & ½”x ½” x ½”   
Cut Stick Puller 5064  
Cutter Care Kit 16077 (Contains 16078, 16079, & 16080) Non-plated table finishing kit
- Table Wax 16078  
- Silicone Release 16079  
- Rust-B-Gone 16080  
False Clamp Plate 47006-2  
47006-5 (With Pad) For Book Trimming
Jogging Aid A-12608-4 3-5/8” High
Knife Bolts H-6918-608 6 required
Knife Bolt Washers 8815 6 required
Knife Bolt Wrench W-164  
Knife Lifter Assembly 47575  
Line Light Bulb E-967-1 12v automotive, #1156
Magnetic clamping pad 50082 2 each 3” x 15”
Paper Deflector AA-13936-1 X Series machines only
Paper Waste Cart 41058  
Table Light S-845 15 watt 18” Fluorescent Lamp
Paper Waste Cart 41058  
ELECTRICAL/ ELECTRONIC 
1 to 3 Phase converter K-3482 Converts input power to machine from 1 to 3 phase
1 to 3 Phase Motor Conversion  K-3240-2 Converts (208/230 VAC) machine from 1 to 3 phase 
Air Valve/Solenoid Kit K-47645-1 Replaces solenoid valve on "X" Series machines
Auxiliary Starter Contact E-2376-6 Consult ChallengeTech Support
Cut Buttons K-3374 S/N 10X1549 & Below, Both buttons included
E-3127-4 S/N 10X1550 & up (Replaces E-3437-4)
E-3347 Ergo Touch Switch
K-3404 Ergo Touch Switch Conversion Kit (For 305 X S/N 10X1549 & Above Only..Nothing exists for S/N's Below)
K-3404-1 Ergo Touch Switch Conversion Kit (For 305 TC Machines Only)
Line Light Assembly 47538 Uses E-967-1 Bulb 
Motor Starter Relay E-2805-6 Consult ChallengeTech Support
Overload Contactor E-2441-18 Consult ChallengeTech Support
Proximity Switch E-2204-1 Rectangular block, cut wire to length
Proximity Switch E-2204 Round threaded rod, cut wire to length
Safety Eyes K-3451 S/N 02X299 to 11X1558, Upgrades Older 3 LED Banner Safety Eyes
E-3370 S/N 11X1559 & Above, *For repairs only & E-3336 Controller can be sold separately*
Table Light Assembly EE-2149-9 Uses S-845 Bulb
X Encoder E-2467 Used on manual BG machines as well
X Encoder Cable EE-2838 S/N 97X104 to 06X1277
X Encoder Cable EE-2838-3 S/N 06X1278 & Above & Manual BG machines
X Preset Board EE-2427-S S/N 07x1358 & Below
X Preset Board EE-2817-1 S/N 07X1359 & Above & Manual BG machines
X Main Board EE-2807-2 EPROM not included
XD, XG, XT Encoder K-3574 (New encoder and cable)  
XD, XG, XT Encoder Cable EE-3030-1 (For use with old encoders) 47178 Cap/Boot cover for Encoder
XD, XG, XT Preset Board EE-2817-1  
XD, XG, XT Main Board EE-2807-2 EPROM not included
XD, XG Electronic Clamp Board EE-2813 S/N 07X1360 & Down (PWM Board)
XT Console Repair/Upgrade   Consult Challenge Tech Support
TC electronics
Back-Gauge Control Assembly 49249  
Control Knob   63218 Actual knob for the Back-Gauge Control Assembly
“CAN” cable EE-3460 Interface cable between display/motor boards
Display board EE-3400-1-C Board behind LCD panel
Hand wheel potentiometer EE-3213 With soldered cable
LED Line Light EE-3489 S/N 151076 & Above   
Motor control board EE-3432-2  
Preset proximity E-2204-6 Must be cut to length
TC Encoder K-3574 (Contains E-2468-4 Encoder) S/N 171196 & Below
E-2468-3 S/N 171197 & Above
TC Encoder Cable EE-3573 (Used w/ E-2468-4 Encoder) S/N 171196 & Below
EE-3564-1 (Used w/ E-2468-3 Encoder) S/N 171198 & Above
TC upgrade of XT & XG K-3484 S/N 02X999 to 13X1664
TC upgrade of XT & XG K-3484-1 S/N 02X998 & Below
HYDRAULIC
Clamp Cylinder H-431-2  
Elec. Clamp Reducer Valve H-203-41  
Filter Head H-226-1 NPT type fitting (Use H-226-2 for "O" ring type)
Hydraulic Fluid S-1991-3 (5 gallons)     ISO VG 46 Weight 13.5 gallon tank capacity
Hydraulic Pump H-387 For 50HZ use H-387-1
Hydraulic. O Ring Kit H-504-SK Includes O-rings, Backup Rings, and SAE Plugs.
Knife Cylinder H-342-2  
Knife Down Seq Valve Asm H-437-1 Just valve is H-203-40
Lower knife cylinder connector H-434 Knife cylinder to pilot check valve
Oil Filter H-227-1  
O-Ring Top Manifold S-1810-8 5/8" O.D.
Pressure Gauge 8P-629-3 Clear oil filled
4-Way Valve K-3000   (AC to DC Valve Conversion Kit) S/N 02X986 & Below  
H-557 S/N 02X987 & Above
MECHANICAL
Air Jet P-207-1 S/N 07X1300 & Below
Air Jet P-207-2 S/N 07X1301 & Above
Back Gauge Floating Fingers 10065 10 per machine, metal
Back Gauge Floating Fingers 60204 10 per machine, plastic
Back Gauge Tape Kit K-49007 Apply to bottom of back gage
Clamp Cylinder Top Pin 47063 Add (2) H-6451-0500 Clips
Clamp Pull Down Cable 47549-2 S/N 03X1039 & Above
Clamp Pull Down Cable K-47549-2 S/N 03X1038 & Below
Clamp Return Spring (14” long) 47136-2  
Clamp Return Spring (3” long) 47136-1 Located under front cabinet
Knife Adjust Screw 4449 (2) In top of knife bar
Knife Latch 47568-1  
Leadscrew Nut 47028 XD, XG, XT, TC
Leadscrew Nut 47029 X, Manual back gage
Left Side Guide 47661 Repair broken cut stick stop
Pin Lock/Keeper S-1244 Round eyelet, Pin Lock in upper part of machine
8835 Square plate, Pin keeper in bottom of machine
Pin Assembly - Spring 47090 Upper pin for clamp return spring, has plastic boss, order two H-6451-0500
370 XG, XT, TC        CMC-237 Weight 3700 lbs
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CONSUMABLES
Knife 49055  
Knife Dimensions Measures 43 1/4" x 4 1/2" x 3/8” Minimum Height 3"
Back gage Tape K-49007 Eliminates scrapping on table, 11 ft. of tape
Book Guides 5-7-M361 Each, 2 required
Cutter Care Kit 16077 (Contains 16078, 16079, & 16080) Non-plated table finishing kit
- Table Wax 16078  
- Silicone Release 16079  
- Rust-B-Gone 16080  
Cutting Sticks 4173 (Pkg of 12) Measures 37" x ½” x ½” 
Cut Stick Puller 5064  
Jogging Aid A-12608-6 4 5/8” high
Knife Bolts H-6919-608 9 required
Knife Bolt Washers 8815 9 required
Knife Bolt Wrench W-164  
Knife Lifter Assembly 49226  
Magnetic clamping pad 50082 2 each 3” x 15”
ELECTRICAL/ ELECTRONIC 
Auxiliary Starter Contact E-2376-6 Consult Challenge Tech Support
Encoder E-2468  
Encoder Cable EE-3030  
Preset Board EE-2817  
Main Board EE-2807-2 EPROM Not Included
XD, XG Electronic Clamp Board EE-2813 S/N 07273 & Below
Line Light Bulb E-967-1  
Cut Buttons K-3374 S/N 10314 & Below
E-3127-4 S/N 10315 & Above
Motor Starter Relay E-2805-7 Consult ChallengeTech Support
Overload Contactor E-2441-19 Consult ChallengeTech Support
Proximity Switch E-2204-1 Rectangular block, cut wire to length
Proximity Switch E-2204 Round threaded rod, cut wire to length
Safety eyes K-3451 S/N 03230 to 11315, Upgrades original Banner, No upgrade for S/N below 03230
E-3370 S/N 11316 & Above, *For repairs only & E-3336 Controller can be sold separately*
XT Flash Card & XT Upgrade Kit   Consult Challenge Tech Support
TC electronics
“CAN” cable EE-3460 Interface cable between display/motor boards
Display board EE-3400 Board behind LCD panel
Hand wheel potentiometer EE-3213 With soldered cable
Motor control board EE-3432  
Preset proximity E-2204-6 Must be cut to length
TC upgrade of XT & XG K-3491 S/N 03230 & Above
TC upgrade of XT & XG K-3491-1 S/N 98101 to 03229
HYDRAULIC
Clamp Counter Balance Kit K-49215  
Clamp Cylinder H-499  
Clamp Cylinder Damper 49109  
Damper Assembly 49109  
Knife Cylinder H-500-1  
Knife Flow Kit K-49194  
Hydraulic Fluid S-1991-3 (5 gal) 15 gallons, 46 weight
Oil Filter H-227-1  
Pressure Gauge 8P-629-3 Clear oil filled
MECHANICAL
Air Jet P-207-1 S/N 07265 & Below
Air Jet P-207-2 S/N 07266 & Above
Back gage Nut 49041  
Back gage floating fingers 10065 (12 per machine, metal) S/N 150999 & Below
Back gage floating fingers 60204 (12 per machine, plastic) S/N 151000 & Above
Chain Cable Carrier 49200 Approx. 44 7/8” in length.
Knife Adj. Screw 49145  
Knife Latch 49228-1  
Pin Locks 49217 Newer machine collar design for pin locking in upper part of machine
8835 Square plate, Pin keeper in bottom of machine & upper part for older machines
DAEHO   Click here to return to the Table of Contents (Page 1)
MANUALS   Consult Challenge Tech Support
CONSUMABLES
Knife Dimensions
Knifes    
34”/ 860mm DA-10000-860, 43 5/16” x 5 ½”  
40”/ 1016mm DA-10000-1016, 51 3/16” x 5 ½”  
45”/ 1160mm DA-10000-1160, 56 5/8” x 5 ½”, s/n 32361 & Below  
45”/ 1160mm DA-10000-1-1160, 54 Ύ” x 6 5/16”, s/n 32362 & Above  
52”/ 1320mm DA-10000-1320, 63 7/8” x 5 ½”  
54”/ 1370mm DA-10000-1370, 63 3/16” x 6 5/16”  
61”/ 1550mm DA-10000-1550, 70 7/8”” x 6 5/16”, s/n 52359 & Below  
61”/ 1550mm DA-10000-1-1550, 74” x 6 5/16”, s/n 52360 & Above  
Cut Sticks  (Sold Individually)
34”/ 860mm DA-10001-860  
40”/ 1016mm DA-10001-1016  
45”/ 1160mm DA-10001-1160  
52”/ 1320mm DA-10001-1320  
54”/ 1370mm DA-10001-1370  
61”/ 1550mm DA-10001-1550  
DAEHO Accessories
Book Guides 5-7-M361  
Fluorescent Table Light Bulb DA-6100121  
Hydraulic Fluid S-1991-3 (5 gal) 46 weight
Jogging Aid A-12608-8 40” / 1016mm & less
Jogging Aid A-12608-20 45” / 1160mm & more
Line Light Halogen Bulbs DA-6100036 2 per machine, 12v @ 30w
Magnetic Pads 50082 (Pkg of 2) 3” x 15”
20mm Knife Spacer Pin DA-1200400  
30mm Knife Spacer Pin DA-1200605 Only used on 1160 with polar style knife
Waste Wagon 41058  
CMT-130 CMC-130  Weight 1500 lbs
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CONSUMABLES
Knives (Tungsten carbide) 59051-1 Optional
Knives (Super high speed) 59051-2 Sent standard for all new machines
Knife Dimensions 17.5” x 2.75” Minimum height 2.50”
Knife Bolt H-6910-606 7 per knife
Knife Bolt Wrench W-180  
Cut Stick 59050  
Cut Stick Puller 5064  
Knife Lifter 59070  
Reflective Tape – 1” wide 56180 Sold by the foot
Lamp E-967-1 3 per machine
Jogger Plate UHMW Tape 56523-1000 2
Grease (black) SU-30-103 Bearing tubes only
Grease (red) SU-30-104  
Clamp Pad 59032  
Gripper Pad 59153-1  
Waste Bin 41058  
ELECTRICAL
Main PCB EE-2939-2 Without EPROM
Display EE-3439 White background
Encoder – Registration/Gripper E-2467-1  
Fan E-2483  
PNEUMATICS
Air Filter 56041 Included in K-56040
Ό” O.D. Nylon Tubing P-303 Order per/ft. solid white or transparent blue
Ό” O.D. Flex Tubing) P-303-1 Order per/ft. transparent yellow/ blue
3/8” O.D. Nylon Tubing P-303-2 Order per/ft. solid white or transparent blue
3/8” O.D. Flex Tubing P-303-4 Order per/ft. transparent yellow/ blue
HYDRAULIC
Oil Change Tool Kit K-56031 Contains tools necessary to change oil
Oil & Filter Kit K-56040 Contains oil and filter for the CMT's
Hydraulic Fluid S-1991-3 Included in K-56040, 46 weight
Hydraulic Filter H-227-1 Included in K-56040
MECHANICAL
Timing Belt – Gripper (white) 59036 78 ½” long 
Knife Bar Shim – 0.020” 59198  
Knife Bar Shim – 0.005” 59199  
CMT-130 Accessories
Air Compressor Kit K-59312  
CMT-330  CMC-330 Weight 2540 lbs
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CONSUMABLES
Knives (High Speed) CMT TC- 56246    / Non TC- 56248 3 in a set
Knives (Tungsten carbide) CMT TC- 56246-1 / Non TC- 56248-1 3 in a set
Knives (Super high speed) CMT TC- 56246-2 / Non TC- 56248-2 3 in a set
Knife Dimensions 14.5” x 2.75” Minimum height 2.60”
Knife Bolt H-6910-605 6 per knife
Knife Bolt Wrench W-180  
Cut Stick 56303  
Cut Plate (A series) 56304 2 per machine
Cut Plate (B & C series) 56305 2 per machine
Cut Plate TC Machines 56317 2 per machine
Cut Stick Puller 5064  
Knife Lifter 56028 56026 for lifter handle only
Reflective tape – 1” wide 56180 Sold by the foot
Lamp E-967-1 6 per machine
Table Tape 56527-4700 2
Jog Tape 56523-1000 2
Grease (black) SU-30-103 Bearing tubes only
Grease (red) SU-30-104  
Face Clamp Pad 56228  
Left Clamp Pad 56181  
Right Clamp Pad 56181-1  
Center Pad 56178  
Waste Bin 56143 3 per machine
PNEUMATICS
Air Filter 56041 Included in K-56040
Ό” OD Nylon Tubing P-303 Order per/ft. solid white or transparent blue
Ό” OD Flex Tubing) P-303-1 Order per/ft. transparent yellow/ blue
3/8” OD Nylon Tubing P-303-2 Order per/ft. solid white or transparent blue
3/8”” OD Flex Tubing P-303-4 Order per/ft. transparent yellow/ blue
ELECTRICAL
Main PCB EE-2939-2 No EPROM
Display Assembly EE-2758-1 Green back ground display
Display Assembly EE-3439 White background display
Encoder E-2467-1  
Fan E-2483  
HYDRAULIC
Oil & Filter Kit K-56040 Contains oil and filter for the CMT's
Oil Change Tool Kit K-56031 Contains tools necessary to change oil
Hydraulic Fluid S-1991-3 Included in K-56040, 46 weight
Hydraulic Filter H-227-1 Included in K-56040
MECHANICAL
Knife Bar Shim – 0.005” 56199  
CMT-330 Accessories
Spare Parts Kit K-59149 Various replacement components
Linear Rail Upgrade K-56345-3 Send TSB-330TC.012 Kit Instructions with this kit
SCM   CMC-431 Weight 190 / 145 lbs.
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CONSUMABLES    
Size Knife Die
1/8" 6721-2 6722-2     Radius like a credit card 
1/4" 6721-4 6722-4     Radius like a dime
3/8" 6721-6 6722-6     Radius like a quarter
1/2" 6721-8 6722-8     Radius like a half dollar
5/8" 6721-10   6722-10   Radius like a silver dollar 
Straight Diagonal (45 degree)  6761 6762
Knife/Die Wrench W-164-2 5/16 hex wrench
Challenge Sharping Service Return knives must be inspected by Challenge to ensure knives are over 3 5/8” long & that dies are not cracked
ELECTRICAL
Bulb – 25 watt E-1278 Qty 2 per machine s/n: 2166 and down
Bulb – 75 watt Clear E-933-2 Qty 1 per machine s/n: 2159A, 2160A, 2167A and up
MECHANICAL
Knife Change Block 8315 Wood block
Pressure Foot Spring – outer 83020 Added to inner spring for more pressure.
Pressure Foot Spring – inner 6727  
Foot – Pressure 6724-1 Diameter = 7/8”
Foot – Pressure 6724-2 Diameter = 1 Ό”
HYDRAULIC
S/n 2167 and up & 2159, 2160    
Down valve H-200-5  
Down valve coil E-1069-13  
Hydraulic Fluid S-1991-3 (5 gal) 1 1/2 qt. capacity
Table sensor EE-3295-2  
Accessories
Jogger/Paper Handling Aid 83014  
HANDY-DRILL  CMC-322 weight 70 lbs
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CONSUMABLES For Drill Bits See Pg. 23  
Drill Drift 4681 Remove drill bit from spindle
Lube Stick 4688 For lubricating drill bits
1/8 Hex Wrench W-190  
9/16 x 1/2 Wrench W-170  
3/16 Hex Wrench W-130  
3/32 Hex Wrench-Short W-192  
Wood Drill Blocks A-4682 Pkg. of 12   1 ½” diameter
ELECTRICAL
Main Power Switch E-1140-11 Rocker switch
Fuse Holder E-530-13  
Fuse – 3A Slow Blow E-889-4  
Micro Switch E-866-4 Used for RH & LH chip cup and up limit switch
Spindle Motor 64050  
Power Cord – 115VAC EE-3159  
MECHANICAL
Spindle 64052 Order qty. 2 of H-6940-404 Ό-20 x Ό flat soc set screw
Pressure Foot 64017  
Spring – Pressure Foot 64018 2 per machine
E-Ring S-1193-37 2 per machine, hold pressure foot in place
Return Spring 6385 13/16” x 6”
HANDY-DRILL Accessories
Side Guide Stops S-1611-1R  
JF Drill (Only uses 2" Drill Bits)  CMC-331  Weights 160 lbs
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CONSUMABLES For Drill Bits See Pg. 23  
Wood Drilling Block A-4682 12 ea. per pkg, 1 ½” diameter
Drift Hole Cover K-85  
Drill Drift 4687 Remove drill bit from spindle
"T" Drill Drift A-6588 "T" handle version of 4687
Lube Stick 4688  
ELECTRICAL
Light Bulb E-933-4  
Light Bulb E-933-2  
Spindle Motor E-1600-21  
MECHANICAL
Side Guide Stop S-1611-1R Comes with screw
Pressure Foot only A-4626 Requires 2, S-1518-37
Side Guide Face A-4791  
Safety Shield A-6891 Plastic guard front of bit
JF Drill Accessories 
Cornermatic Corner Attachment A-4980                     (Only compatible with the JF model drill) 1"/25.4 mm capacity, Includes holder and three blocks, (Knives must be purchased separately)
Fiber Cutting Blocks KK-474 12 ea. per pkg, 1 ½” diameter             (Only for use with cornering knives)
Cornermatic Knives   
1/8"/3.2mm  4981-2 Radius like a credit card
1/4"/6.3mm  4981-4 Radius like a dime
3/8"/9.5mm 4981-6 Radius like a quarter
7/16"/11 mm 4981-7 Radius between a quarter and half dollar
1/2"/13 mm  4981-8 Radius like a half dollar
Straight Diagonal  4982  
EH-3C  CMC-391 Weight 520 lbs
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CONSUMABLES For Drill Bits See Pg. 23  
Drill Blocks KK-473-3 3" diameter
Spindle Belt S-1661-1 Flat belt
Drill Drift 4687  
Drift Hole Cover K-85  
Drill Drift 4687 Removes drills from the spindle
"T" Drill Drift A-6588 "T" handle version of 4687
Lube Stick 4688 Pkg. of 12
Gib Lube 6629 Quart
Drill Head Grease 6614 14 oz.
Waste Bin 5739  
ELECTRICAL
Foot Switch Assembly EE-2353-1  
Lamp E-933-4  
Start Button E-3073 N.O. (Green)
Stop Button E-3073-5 N.C. (Red)
Starter and Heaters K-3494 S/N 082278 & below
MECHANICAL
Safety Shield 48004  
Pressure Foot Assembly A-4626-7  
Pressure Foot Assembly Spring A-4629-1  
Spindle K-16-4  
Spindle Bearing S-706 2 required per spindle
Front Drill Scale 5859  
Index Stop R-4654  
Side head adjuster 5710 knob, 5711 screw, H-6424-8 nut  
Left side head block for adjuster 5716-2  
Right side head block for adjuster 5716-2  
Rubber Insert (only) 5087 S/N 66781 & down
Drill head return springs K-250-8 2 per machine
Table 5734  
HYDRAULIC
Down valve H-200-5  
Down coil E-1069-17  
Hydraulic Fluid S-1991-4 (5 gal) 1 1/2 qt. capacity
EH-3 Accessories 
Automatic Trip Side Guides A-4615-9 Multiple holes drilling pattern - 7 stops included
Right Hand Side Guide K-5731  
Drill Shield Kit 48004 For S/N 135901 & below
Two Hand Push Button Control
S/N 73123 to 975458 A-4851-45  
S/N 975459 to 995773 A-4851-50  
S/N 995774 & Above A-4851-52  
EH-3D   CMC-391 Weight 520 lbs
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CONSUMABLES For Drill Bits See Pg. 23  
Drill Blocks KK-473-3 3" diameter
Spindle Belt S-1661-1 Flat belt
Drill Drift 4687  
Drift Hole Cover K-85  
Drill Drift 4687 Removes drills from the spindle
"T" Drill Drift A-6588 "T" handle version of 4687
Lube Stick 4688 Pkg. of 12
Gib Lube 6629 Quart
Drill Head Grease 6614 14 oz.
Waste Bin 5739  
ELECTRICAL
Foot Switch Assembly EE-2353-1  
On/Off Switch E-3255 S/N 085279 to 105487
Start Button N.O. (Green) E-3073 S/N 105488 & above
Stop Button N.C. (Red) E-3073-5 S/N 105488 & above
MECHANICAL
Safety Shield 48004  
Pressure Foot Assembly A-4626-7  
Pressure Foot Assembly Spring A-4629-1  
Spindle K-16-4  
Spindle Bearing S-706 2 required per spindle
Front Drill Scale 5859  
Index Stop R-4654  
Side head adjuster 5710 knob, 5711 screw, H-6424-8 nut  
Left side head block for adjuster 5716-2  
Right side head block for adjuster 5716-2  
Rubber Insert (only) 5087 S/N 66781 & below
Drill head return springs K-250-8 2 per machine
Table 5734  
HYDRAULIC
Down valve H-200-5  
Down coil E-1069-17  
Hydraulic Fluid S-1991-4 (5 gal) 1 1/2 qt. capacity
EH-3 Accessories
Automatic Trip Side Guides A-4615-9 Multiple holes drilling pattern - 7 stops included
Right Hand Side Guide K-5731  
Drill Shield Kit 48004 For S/N 135901 & below
Two Hand Push Button Control
S/N 73123 to 975458 A-4851-45  
S/N 975459 to 995773 A-4851-50  
S/N 995774 & Above A-4851-52  
MS-5  CMC-401 Weight 830 lbs
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CONSUMABLES For Drill Bits See Pg. 23  
Drill Blocks A-6626-24 24 per pkg
Drill Head Belt 45160 Flat belt S/N 75237 & above - 63 Ό"
Drill Head Belt 45034 Flat belt S/N 75236 & below - 65"
Drill Drift Hole Cover K-85  
Drill Drift 4687 Removes drills from the spindle
"T" Drill Drift A-6588 "T" handle version of 4687
Lube Stick 4688 Pkg. of 12
Gib Lube 6629 Quart
Drill Head Grease 6614 14 oz.
ELECTRICAL
Start Button N.O. (Green) E-3073  
Stop Button N.C. (Red) E-3073-5  
Down Coil E-1069-13 S/N 965599 & below, 120vac
Down Coil E-1069-17 S/N 965600 & above, 24vac
MECHANICAL
Drill Head (Standard) 45152 Standard, 1 7/8” on center and head width
Drill Head (Narrow) 45200 Narrow, 1 3/8" on center and head width
Drive Belt 45160 S/N 75237 & Above, 63 1/4” x 1 ½”
Drive Belt 45034 S/N 75236 & Below, 65” x 1 ½”
Height Adjuster Chain 45135 22.5" S/N 75236 & Below
Height Adjuster Chain 45135-1 24.9" S/N 75237 & Above
Adjuster Sprocket 45139 S/N 75236 & Below 1 ½" dia
Adjuster Sprocket 45139-1 S/N 75237 & Above 3 ½" dia or if updated w/45164
Cylinder Sprocket 45138 Installs with 2 screws
Drill Head Adjuster Screw      45157 Standard or Narrow   (Adjusts each drill head height)
HYDRAULIC
Down Valve H-200-5  
Hyd. Unit (230/1ph/50hz/60hz) H-450-3 S/N 73614 – 965590
Hyd. Unit (230/3ph/50hz/60hz) H-405-2 S/N 73614 – 965590, order coil E-1069-13
Hyd. Unit (230/1ph/50hz/60hz) H-372-5 S/N 965600 & Above
Hyd. Unit (230/3ph/50hz/60hz) H-405-2 S/N 965600 & Above
Hydraulic Fluid S-1991-4 (5 gal) 1 1/2 qt. capacity
MS-5 Accessories
Power Cable Kit K-2889 12' of #10 gauge wire 3 conductor cable
Drill Shield Kit K-45180 For S/N 135928 and below/standard with new
Two Hand Push Button Control
S/N 74614 to 965599 A-4851-47  
S/N 965600 and up A-4851-48  
MS-10A CMC-411 Weight 1350 lbs
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CONSUMABLES For Drill Bits See Pg. 23  
Wood Drill Blocks A-6626-24 Pkg. of 24, 1 1/4 x 6 x 3/8"
Fiber Cutting Blocks A-12607 (Only for use with cornering knives)
Plastic Drill Blocks 6669 For large hole drilling only
Standard Drill Heads A-6594-6  
Drift Hole Cover K-85  
Table Light S-845  
Light Ballast S-1429  
Drill Drift 4687 Removes drills from the spindle
"T" Drill Drift A-6588 "T" handle version of 4687
Lube Stick 4688 Pkg. of 12
Gib Lube 6629 Quart
Drill Head Grease 6614 14 oz.
ELECTRICAL
Push Button E-1045-6 Red
Push Button E-1045-5 White 
Push Button E-1045-4 Green
MECHANICAL
Return Spring 6513-2 2 per machine
Latch Spring 16523 Replaces K-300-4
Spindle Belt S-1716  
Taper Pin #5 x 1 Ό” H-6633-510  
HYDRAULIC
Motor Coupling insert 5087  
Cylinder Assembly H-340 If using in place of A-8400 for older MS-10, see notes in MAX
Hydraulic Fluid S-1991-4 (5 gal) 1 1/2 qt. capacity
MS-10 Standard Drill Head parts below
Shim A-6600-4  
Spindle Gear S-1721  
Helical Gear S-1722  
Spindle 6596-3  
Upper Bushing S-1720  
Lower Bushing S-1719  
Thrust Bearing S-1723  
Plunger 6609 Teflon
MS-10 Accessories 
See Under MS-10B    
MS-10B  CMC-411 Weight 1350 lbs
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CONSUMABLES For Drill Bits See Pg. 23  
Wood Drill Blocks A-6626-24 Pkg. of 24, 1 1/4 x 6 x 3/8"
Plastic Drill Blocks 6669 For large hole drilling only
Standard Drill Heads A-6594-6  
Drift Hole Cover K-85  
Table Light S-845  
Light Ballast S-1429  
Drill Drift 4687 Removes drills from the spindle
"T" Drill Drift A-6588 "T" handle version of 4687
Lube Stick 4688 Pkg. of 12
Gib Lube 6629 Quart
Drill Head Grease 6614 14 oz.
ELECTRICAL
Push Button E-3129-2                              Red
Push Button E-3129-3 Blue
Push Button E-3129 Green
Foot Switch Assembly EE-3246  
Fuse E-1075-1SB  
MECHANICAL
Belt S-1716  
Return Spring 6513-2 2 per machine
HYDRAULIC
Down valve H-200-5  
Down coil E-1069-17  
Hydraulic Unit Assembly H-566  
Hydraulic Fluid S-1991-4 (5 gal) 1 1/2 qt. capacity
MS-10 Standard Drill Head parts 
Shim A-6600-4  
Spindle Gear S-1721  
Helical Gear S-1722  
Spindle 6596-3  
Upper Bushing S-1720  
Lower Bushing S-1719  
Thrust Bearing S-1723  
Plunger 6609 Teflon
MS-10 Accessories 
Fixed Gauges 6653-4 24 Stops (1/4") Spacing  
6653-3 16 Stops (3/8") Spacing
6653-2 12 Stops (1/2") Spacing
Fixed Side Guide A-6565  
Extra Side Guide Stops S-1611-1R For automatic trip side guide
Chip Chute Extension A-6676 Empties chips out of rear of machine
Triple Drilling Head A3-6594-5 Drills 3 holes at once, Max = 2 Heads
Large Hole Conversion Package A-6500-7                  (Only compatible with the MS-10 model drill) Maximum = 2 Heads
Large Hole Drill Head A-6594-7                    
Two Hand Push Button Controls A-4851-46  
Cornermatic Corner Attachment AA-4980-3               (Only compatible with the MS-10 model drill) 1"/25.4 mm capacity, (Knives must be purchased separately)
Fiber Cutting Blocks A-12607 (Only for use with cornering knives)
Cornermatic Knives   
1/8"/3.2mm  4981-2 Radius like a credit card
1/4"/6.3mm  4981-4 Radius like a dime
3/8"/9.5mm 4981-6 Radius like a quarter
7/16"/11 mm 4981-7 Radius between a quarter and half dollar
1/2"/13 mm  4981-8 Radius like a half dollar
Straight Diagonal  4982
DRILL SHARPENERS Click here to return to the Table of Contents (Page 1)
Hand A-4950-2 Sharpening bit 4952, Dowel pin H-5246-216, Rubber washer 5312
Handy Sharp 57100 Sharpening bit 6469, Honing Stone 57108
Drill Bit Adapter 57114 Adapter for LAWSON/NYGREN-DAHLY Drill Bits
DRILL BITS   Click here to return to the Table of Contents (Page 1)
Teflon Coated Drill Bits
For Teflon coated bits add "T" at the beginning of the drill bit part # (For example TCD-4 is a Teflon coated, 2" drill bit with 1/4" hole diameter)
2" DRILL BIT 2” Stock drilling capacity unless otherwise stated (overall 3 3/16", shank 2 1/4")
1/8" CD-2-3 1/2" Drilling Capacity
5/32" CD-52 1" Drilling Capacity
3/16" CD-3 1 5/8" Drilling Capacity
7/32" CD-72 1 5/8" Drilling Capacity
1/4" CD-4  
17/64" CD-174  
9/32" CD-92  
5/16" CD-5  
11/32" CD-112  
3/8" CD-6  
13/32" CD-132  
7/16" CD-7  
1/2" CD-8  
2 1/2" DRILL BIT *Not for JF Drills* 2 1/2" Drilling capacity (overall 3 11/16", shank 2 3/4") *JF Drills cannot use 2 1/2", Only 2" Drill Bits*
1/4" CD-4-2-1/2  
5/16" CD-5-2-1/2  
3/8" CD-6-2-1/2  
1/2" CD-8-2-1/2  
LARGE HOLE DRILL BITS Only for use with MS-10 large hole conversion package  
9/16" KDG-9  
5/8" KDG-10   
3/4" KDG-12  
1" KDG-16  
1 & 1/8" KDGB-2  
1 & 7/32 KDGB-1.218  
1 & 1/4" KDGB-4  
1 & 3/8" KDGB-6  
1 & 1/2" KDGB-8  
HANDY JOG  CMC-461 Weight 15 lbs
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On/Off Switch E-1140-11  
Spring 57012 4 per machine
Coil/Magnet E-3052  
Tray Assemblies    
Standard 8 1/2" x 11" (A4) CMC-461A  
Check   (3 Check Bins) CMC-461A-CK  
Large Tray 11" x 17" (A3) CMC-461A-LG  
Jogger Accessories     
On/Off Footswitch E-875-6  
COMBO JOGGER        CMC-511  Weight 160 lbs
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Casters S-1755 4 per stand
On/Off Switch E-963  
Table Isolators S-1759 4 per machine
 Foot Pedal Switch  E-875-1  
Drive Belt S-1766  
Power cord E-715-3 12 ft. long
Table Assemblies    
Table Assy 20x26 Inches 2026A-6802-1  
Table Assy 24x36 Inches 2436A-6802-1  
Table Assy 28x40 Inches 2840A-6802-1  
Jogger Accessories     
Adjustable Wheel Stand A-6822-1 Stand that adjusts table height from 31" to 40"
I-JOG  CMC-495(No Air) & CMC-497(Air) Weight 75 lbs
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Rocker switches E-1140-17 Power and blower
Jogger motor E-1600-201 120v
Table isolators 40016-8 4 per machine
Power cord EE-3191 120v
Foot pedal EE-3192  
Vacuum motor 66007  
Vac motor board EE-3179  
Jogger Accessories     
Adjustable Wheel Stand A-6822-1 Stand that adjusts table height from 31" to 40"
HANDY-PADDER           CMC593 Weight 41 lbs
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Clamp – Pipe S-1882 2 per machine
Clamp Bar 65010 1 per machine
Rubber Foot A-11074 4 per machine
Door 65009 1 per machine
Turntable 65002 1 per machine
PADDY WAGON          CMC-591 Weight 100 lbs
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Clamp S-1882 2 per machine, Orange slides on pipe, complete
Caster – 3” S-1881 4 per machine
Caster – 5” S-1881-1 4 per machine
Door 7401 2 per machine
Clamp Bar 7411  
Door Handle S-1883  
HANDY-CART CMC-613 Weight 72 lbs
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Caster – 5” S-1881-1 4 per cart
7/16 Nut H-6414-7 4 per cart
PAK-RAK II CMC-612 Weight 170 lbs
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Caster S-1881 4 per machine
R H Tray 7489  
L H Tray 7490  
820/870-MEDALIST   Weight 275 lbs
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Basic “Combo” Roller Rebuild Kit K-35294
Combo Rollers 35055               Metal / Rubber
4
Roller Gears 35052               Spur, helical N/A 4
Gear Keys H-6121-604      Wood drift key 4
Idle Roller Bushings A-10257-5 6
Main Roller Bushings 35029 2
Sucker Wheel Belt 35113 2
“O” Ring Drive Belt 35179-1 5
Out feed Tires A-10249 4
Tech Notes MFG 016 1
Basic “Rubber” Roller Rebuild Kit K-35293
Rubber Rollers 35051 4
Roller Gears 35052                Spur, helical N/A 4
Gear Keys H-6121-604       Wood drift key 4
Idle Rollers Bushings A-10257-5 6
Main Roller Bushings 35029 2
Sucker Wheel Belt 35113 2
“O” Ring Drive Belt 35179-1 5
Out feed Tires A-10249 4
Tech Notes MFG 016 1
Basic “820” Roller Rebuild Kit K-35298
Rubber Rollers 35051 4
Roller Gears 35052                Spur, helical N/A 4
Gear Keys H-6121-604       Wood drift key 4
Idle Rollers Bushings 35283 6
Main Roller Bushings 35029 2
Roller Spring 7922 6
Sucker Wheel Belt 35113 2
“O” Ring Drive Belt 35179-1 5
Out Feed Tires A-10249 4
Tech Notes MFG 016 1
Delivery/Stacker
Folding Chart A-11091 1
Drive Gear 35223-1            Steel, used to be plastic 1
Drive Belts 36094               Timing Belt 2
Delivery Belts 35138               Short Delivery 2
Delivery Belts 35138-1            Long Delivery 2
Air Feed Table
Paper Backstop AA-11251-1 1
Bearings 35258 2
Sucker Wheel Shaft 35257 1
Separator Plate 35120 1
Side Guide Bottom Plate 35097-2 1
Side Guide Bottom Plate 35097-3 1
Bottom Plate Strip 35277-1 1
Paper Hold Down  Order six items below for 1 paper hold down
Separator clamp 35084 1
Paper guide 35083 1
Paper guide clamp 35082 1
Knob 8278-1 1
#10 washer H-7321-#10 1
Button head screw H-6920-103203 2
Drive Belts
Motor to Hand Wheel A-11273 1
Hand Wheel to Main 7954-1 1
Electrical
Power On/Off Switch E-1140-11               1
Fuse (motor/display) E-889-6         5A slo-blo 1
Fuse (vac pump) E-889-31       15A slo-blo 1
Speed On/Off Switch K-2654          Replaces red/green switch 1
Speed Control PCB (120V) E-1651          Amp sensing resistor E-2126-3 1
Motor E-1600-148   120vac only 1
Motor Brushes E-812-5         Leeson, Mototronics 2
Motor Brushes E-812-6         Baldor 2
Motor Brushes E-812-7         Magnetek / Ind. Gen. 2
Vacuum Pump Filters P-282 2
Vac pump switch E-1140-11 1
Vac Pump Power Cord E-2343 1
Vac Pump Cord Socket E-2332          Power panel socket 1